Transmission
Gear Ratios:
FWD:
1st 3.071 2nd 1.695
3rd 1.137 4th .832 5th .675, Rev 3.461 Final =
4.437
4WD:
1st 3.071 2nd 1.695
3rd 1.137 4th .721 5th .631, Rev 3.461 Final =
5.200
Transmission
Adjusting Locations:
Thrust
Clearance Specifications:
| Gear
Position |
Clearance
in Inches |
Clearance
in Millimeters |
| 1st |
0.0043-0.0142
in |
0.11-0.36
mm |
| 2nd |
0.0043-0.0169
in |
0.11-0.43
mm |
| 3rd |
0.0043-0.0169
in |
0.11-0.43
mm |
| 4th |
0.0020-0.0118
in |
0.05-0.30
mm |
| 5th |
0.0039-0.0098
in |
0.10-0.25
mm |
Backlash
Washer Chart:
| Part
Number |
Thickness
in Inches |
Thickness
in Millimeters |
| 803027041 |
0.0394
in |
1.000
mm |
| 803027042 |
0.0413
in |
1.050
mm |
| 803027043 |
0.0433
in |
1.100
mm |
Drive
Pinion Cotter Chart:
| Part
Number |
Thickness
in Inches |
Thickness
in Millimeters |
| 441375401 |
0.0929
in |
2.36
mm |
| 441375402 |
0.0945
in |
2.40
mm |
| 441375403 |
0.0961
in |
2.44
mm |
| 441375404 |
0.0976
in |
2.48
mm |
| 441375405 |
0.0992
in |
2.52
mm |
| 441375406 |
0.1008
in |
2.56
mm |
| 441375407 |
0.1024
in |
2.60
mm |
| 441375408 |
0.1039
in |
2.64
mm |
| 441375409 |
0.1055
in |
2.68
mm |
| 441375501 |
0.1071
in |
2.72
mm |
| 441375502 |
0.1087
in |
2.76
mm |
| 441375503 |
0.1102
in |
2.80
mm |
| 441375504 |
0.1118
in |
2.94
mm |
Bevel
Gear Shim Chart:
| Part
Number |
Thickness
in Inches |
Thickness
in Millimeters |
| 33189KA000 |
0.0059
in |
0.150
mm |
| 33189KA010 |
0.0069
in |
0.175
mm |
| 33189KA020 |
0.0079
in |
0.200
mm |
| 33189KA030 |
0.0089
in |
0.225
mm |
| 33189KA040 |
0.0098
in |
0.250
mm |
| 33189KA050 |
0.0108
in |
0.275
mm |
| 33189KA060 |
0.0118
in |
0.300
mm |
| 33189KA070 |
0.0197
in |
0.500
mm |
Hypoid
Backlash Shim Chart:
| Part
Number |
Thickness
in Inches |
Thickness
in Millimeters |
| 841968601 |
0.0059
in |
0.150
mm |
| 841968602 |
0.0079
in |
0.200
mm |
| 841968603 |
0.0098
in |
0.250
mm |
| 841968604 |
0.0118
in |
0.300
mm |
| 841968605 |
0.0197
in |
0.500
mm |
| 841968606 |
0.0069
in |
0.175
mm |
| 841968607 |
0.0089
in |
0.225
mm |
| 841968608 |
0.0108
in |
0.275
mm |
